How To Build A Sheet Metal Tool Box

You ll want to start with a rectangular piece 1 x research sourcestep 2 measure your cuts and bends.

How to build a sheet metal tool box.

How to build a metal toolbox step 1. I have a graph paper drawing in the pics below but its not for this box 2 trace your template on to your piece of sheet metal as pictured i suggest 20 22 gauge steel 3 cut your piece into the same shape as template. Use the cutting torch to cut out each panel and then grind the edges smooth with the hand held grinder. My buddy bob lucchesi inspired this metal box.

Cut two pieces of. Master skills get tool recommendations and most importantly build something of your very own. Duct metal is a good material. The order of operations for this step are as follows.

Sheet metal box step 1. A typical box will have six panels total with opposite. Weld the front and back onto. Measure the inside width of your tray measure and mark your metal to your needed width and height.

For a straight cut use a circular saw with a metal cutting. Making a mock up out of cheap material is always a good practice to have when building. Homemade sheetmetal toolbox constructed from 035 sheet stock plywood veneer square tubing rod sliders and drawer handles. Cut your metal to shape.

A flat version of your box. Plan the dimensions of your box according to its job. 1 first you want to make an expanded template for your box out of cardboard paper etc. Cut a piece of aluminum measuring 20 by 24 inches.

He used one just like it in his racing days to. Measure 6 inches from each end and bend the metal 90. This is a tutorial video on how to make a sheet metal tool box. These lines will mark where the walls are bent 2 x.

Step 1 obtain sheet metal. Before we begin we need a plan of action. It shows the layout cutting forming and three different options for welding the box togethe. Cut your metal to size.

Layout line on your sheet metal to designate where you will be cutting and bending. You ll want metal that s thick enough to make for a sturdy box but thin enough to bend. Use the corner notcher to cut out any right angles but be sure to line it up exactly on your lines. How to make a sheet metal box step 1.

You will be bending the four sides up to make the walls so measure out equal lines parallel to the edges.